Resources and Technology
- In-house extrusion
- In-house color matching
- Master batch preparation
Tooling / Mold Production
Health and beauty industries relies on precision molding to produce HIGH QUALITY PRODUCTS. The result of the finished product depends highly on MOLD DESIGN, STEEL QUALITY, and MOLD MAKING TECHNIQUES.
KEMAS have built its reputation to build high quality mold that can sustain high volume of mass production even surpassing 3 x of its guaranteed shots.
Our technology and innovation gives assurance to our customers that their products will always consistently be manufactured in the highest specification within the industry.
Packaging and Tool Design
- Inhouse Product and Mold Design with engineering support from Japan, Canada, America, Taiwan, China, and Indonesia
- 2D/3D design
- 3D printing support
- Tool Flow Analysis Capability
- Expertise in Mechanism and Innovation Packaging
INJECTION BLOW MOLDING
- Over 40 years manufacturing experience
- Precision molding expert
- Controlled CLEAN ROOM 100K level
- GMP standard
IN HOUSE AUTOMATION ENGINEERING INNOVATION
- KALU – Kemas Automate Lipstick Unit
- KAMA – Kemas Automate Mechanism Assembly
*) We produce almost 200 millions lipsticks category alone per year from International Brands and Domestic Brands
Heat Transfer Foil
Hot Stamping technology is the most reliable method as it has the power to adapt to any surface as well as producing color consistency. Moreover, the coat can be varnished on any material to give it a matte, glossy or semi-matte look.
Hot Foil Stamping technology can be integrated with the pad printing and screen printing to make eye catching cosmetic bottles and cosmetic containers. This technology helps the cosmetic industries to print bran related information with enhanced effects and colors.
KEMAS had in total 194 unit (144 unit Semi Automation and 50 unit Automation in-line)
- Carbon mask for all the operator to ensure safety first
- Debris and Air Contamination controlled room
Silk-Screen Printing and
- Pad Printing
- 3D Ink Printing
- Laser Printing
Semi Automation : 16 unit
Automation In-Line : 15 unit
TOTAL : 31 Unit
Two (2) type of Asembling Area :
- Dedicated Asembling Area with 100% QC check (Manual and Semi Automated Line)
- Offer 10K Level Asembling Area Options. Medical Category, Japanese High End Brands, High End Brands.
- VACCUUM METALLIZING
- UV COATING MATT/GLOSSY
- UV PEARL
- UV METALLIC
- Dew Drop Effect
- Leather Effect
- And many more
Joint venture with a Taiwanese SCL for Metal Production Factory in Indonesia, China, and Taiwan in 2019 to produce Aluminum Lipstic, Perfume Caps, Skincare Caps, Mascara Caps, and Aluminum Accessories, etc
- PIR (Post Industrial Recycled)
- Double Anodization
- Triple Anodization (KEMAS Pioneer the technology)
Metal Plant Production Process
By combining our Plastic Factory and Metal Factory as well as partnering with formulator companies in Japan, Italy, Korea, and USA, we are set to be the leading Global Full Turnkey solution for Beauty Brands.
PT. Kemas Indah Maju
Center of Excellence for Global Beauty Packaging Company with Design Innovation Capability, High End Manufacturing Facilities', and OEM collaboration for Cosmetic Brands to complete its Brand Story.